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A stack of men’s handcrafted felt hats by PHYLLi Designs in earthy tones, featuring ribbon bands and unique trims

FOR HIM

Explore PHYLLi’s take on men’s headwear, timeless styles designed for the modern man. From understated classics to statement brims, every hat is handcrafted in regional Australia using premium felt and custom detailing. This is masculine style, the PHYLLi way: modern, made-to-order, and designed to stand apart.

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46 products

Black felt cowboy hat Edwards by PHYLLi Designs with buffalo leather studded hat band and black sari silk trim.
Edwards Sale price$759
Black felt hat Saint by PHYLLi Designs with distressed black Japanese grosgrain double bow band and bronze crown chain.
Saint Sale price$729
Beige cowboy hat Wheeler Beige by PHYLLi Designs with 12 strand chocolate leather hat band.
Wheeler Beige Sale price$869
Request my sizeSahara distressed felt hat Old Joe by PHYLLi Designs with kangaroo leather string and distressed crown finish.
Old Joe Sale price$649
Dirty Olive felt hat Grove by PHYLLi Designs with distressed dark brown Japanese grosgrain double bow band and navy denim sari silk trim.
Grove Sale price$735
Chocolate cowboy hat Spicer by PHYLLi Designs with chocolate Japanese grosgrain band and dark brown leather tie back band.
Spicer Sale price$639
Request my sizeSahara felt hat Reagent by PHYLLi Designs with artichoke Japanese grosgrain ribbon band and bronze crown chain.
Reagant Sale price$645
Request my sizeSahara felt hat Hyndman by PHYLLi Designs with distressed dark brown Japanese grosgrain band and rust sari silk trimming.
Hyndman Sale price$655
Columbian camel felt hat by PHYLLi Designs with distressed chocolate Japanese grosgrain bow band, azure sari silk trimming and assorted feather bunch.
Columbian Sale price$709
Close up detail of the Buckler beige felt hat showing the taupe Japanese grosgrain bow band with denim trimming and twine plait.
Buckler Sale price$649
Karratha Spiced Pumpkin distressed felt hat by PHYLLi Designs with distressed copper Japanese grosgrain bow band.
Karratha Sale price$629
Request my sizeFranco Taupe distressed felt cowboy hat by PHYLLi Designs with slate Japanese grosgrain bow band, turquoise bow stud and black suede string.
Franco Sale price$655
Request my sizeMarlboro Caramel distressed felt hat by PHYLLi Designs with distressed taupe Japanese grosgrain double bow band and bronze crown chain.
Marlboro Sale price$679
Lucky Findings dirty olive felt hat by PHYLLi Designs with distressed copper Japanese grosgrain ribbon band and speckled cream and marigold sari silk trim.
Lucky Findings Sale price$675
Request my sizeNewmarket dark navy felt hat by PHYLLi Designs with distressed dark navy Japanese grosgrain bow band and rust sari silk trim.
Newmarket Sale price$709
Finse cement felt cowboy hat by PHYLLi Designs with distressed steel grey Japanese grosgrain band and three twine wraps with turquoise beading.
Finse Sale price$635
Request my sizeSpecter taupe distressed felt hat by PHYLLi Designs with dark navy Japanese grosgrain bow band and hand-stitched crosses.
Specter Sale price$669
Midnight Cowboy dirty olive felt cowboy hat by PHYLLi Designs with black Japanese grosgrain ribbon band and buffalo tieback studded hat band.
Midnight Cowboy Sale price$709
Congo dirty olive felt hat by PHYLLi Designs with distressed artichoke Japanese grosgrain bow band and three twine wraps with recycled glass bead.
Congo Sale price$659
Olive Enchanted dirty olive felt hat by PHYLLi Designs with chocolate Japanese grosgrain bow band and plaited sari silk trim in burgundy, green and purple.
Olive Enchanted Sale price$729
Patrick spiced pumpkin felt hat by PHYLLi Designs with rust Japanese grosgrain bow band.
Patrick Sale price$705
Wrangler beige distressed felt hat by PHYLLi Designs with dove Japanese grosgrain band, steel grey bow and royal blue sari silk trimming.
Wrangler Sale price$655
Roadie beige felt hat by PHYLLi Designs with distressed plaster grosgrain band, patchwork stitching and brass chain brim trim.
Roadie Beige Sale price$899
Plaster beige felt hat by PHYLLi Designs with plaster Japanese grosgrain bow band and three twine wraps.
Plaster Sale price$619
Request my sizeNormie sahara felt hat by PHYLLi Designs with distressed taupe Japanese grosgrain band, chocolate bow and bronze crown chain.
Normie Sale price$695
Request my sizeGhana chocolate felt hat by PHYLLi Designs with distressed black japanese grosgrain bow band and twine wraps finished with recycled glass beads.
Ghana Sale price$635
The Contractor premium felt hat in Beige with 12 strand plaited leather hat band in Chocolate featuring bronze buckle.
The Contractor Sale price$869
The Wheeler premium felt hat in distressed Beige with 12 strand leather hat band in Chocolate featuring bronze buckle.
The Wheeler Sale price$919
Request my sizeFront view of The Safari distressed Sahara felt hat by PHYLLi Designs with antique leather belt band and feather detail.
The Safari Sale price$749
Front view of Drifter taupe felt hat by PHYLLi Designs with distressed grosgrain band and bronze crown chain.
The Drifter Sale price$655
Request my sizeFront view of The Arkle Sahara felt hat by PHYLLi Designs with vintage French grosgrain band and sari silk trim.
The Arkle Sale price$709
Front view of Roadie felt hat by PHYLLi Designs in camel distressed rabbit felt with distressed grosgrain band and bronze crown chain.
Roadie Sale price$879
Front view of The Betty black felt hat by PHYLLi Designs with black Japanese grosgrain bow band and burgundy distressed patch detailing.
The Betty Sale price$665
PHYLLi Designs The Plains black felt cowboy hat in western weight rabbit felt with black Japanese grosgrain double bow band.
The Plains Black Sale price$569
PHYLLi Designs The Plains beige felt cowboy hat in western weight rabbit felt with plaster Japanese grosgrain double bow band.
The Plains Sale price$589
Request my sizeThe Paver taupe felt hat by PHYLLi Designs with distressed ivory Japanese grosgrain bow band, rust darned patches and sari silk trim.
The Paver Sale price$655
Front view of Ringleader beige distressed felt hat by PHYLLi Designs with plaster grosgrain double bow band and plaster brim trim on a light background.
The Ringleader Sale price$639
The Rider havana brown felt hat with vintage grosgrain bow band, distressed brim trim and feather detail by PHYLLi Designs.
The Rider Sale price$675
The Open Road caramel felt hat with Open Road cowboy crown and black grosgrain band with grey darning patches by PHYLLi Designs.
The Open Road Sale price$619
Request my sizeThe Old Man military felt hat with floating bow and silk plait trim by PHYLLi Designs on a light background.
The Old Man Sale price$679
Request my sizeHornet charcoal felt cowboy hat with curled brim and black grosgrain band by PHYLLi Designs on a light background.
The Hornet Sale price$559
Front view of caramel felt hat with pinched crown, grosgrain band and patterned silk trim by PHYLLi Designs on a neutral studio background.
The Sauce Sale price$659
Front view of black felt hat with medium brim and paint-speckled decorative band by PHYLLi Designs on a white background.
The Painter Sale price$755
Front view of black felt hat with decorative band and pencil curl brim by PHYLLi Designs on a light grey background.
The Rocker Sale price$659
Request my sizeFront view of dark navy felt hat with decorative band by PHYLLi Designs on a light grey background.
The Ol' Navy Sale price$619
Front view of black felt cowboy hat by PHYLLi Designs on a white background.
The Urban Cowboy Sale price$655

Hats Designed for Memorable Occasions

PHYLLi hats bring craftsmanship and individuality to life's most memorable moments. Handcrafted in regional Australia by hatmaker Laura Hall, each design combines traditional techniques with modern styling to create hats that elevate both everyday dressing and special events.

Crafted with Detail and Intention

From structured felt silhouettes to lightweight straw designs and western-inspired cowboy styles, every PHYLLi hat is blocked, shaped and finished by hand. Signature trims, balanced proportions and carefully selected materials ensure each piece feels timeless while expressing a distinctive personal style.

Explore the PHYLLi Hat Collection

Discover Ready To Ship Hats, Pre-Order Hats, Made To Order Hats and Limited Edition Hats and the full PHYLLi hat collection, designed to complement occasions ranging from race days and weddings to refined everyday wear.