



The Hornet
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Split into 4 payments of $139.75 with Afterpay
REQUEST MY SIZE
Handcrafted felt cowboy hat, made in regional Australia. Crafted upon request, delivered in a travel hat box.
Production timeframe confirmed at the time of your request.
Designed for raceday, special occasions and refined everyday wear.
DESIGN FEATURES
- Premium felt cowboy hat in Charcoal, distressed
- 100% Western weight rabbit felt, imported from Europe
- Designed to last a lifetime
- Japanese grosgrain bow band in Black
- Japanese grosgrain brim trim in Black, distressed
- Black leather holder, finished with 22 Hornet casing
- 100% silk lining and leather sweatband
- 10cm high crown, 9cm wide shaped brim (both customisable)
made to order
If your size is unavailable, select ‘Request My Size’ and we will let you know if this can be Made To Order.
Sizing
Add 1cm to your head measurement to determine your correct hat size.
For example, a 57cm head measurement wears size 58 hat.
The leather sweatband will gently mold to your head over time. Hats do not stretch.
Unsure about your measurement? Visit our Hat Sizing Guide for detailed measuring instructions and fit advice.
Want to be certain before you order? Learn about our Fit Guarantee.
Returns & Exchanges
All sales are final. As each piece is handcrafted to order or produced in limited quantities, we are unable to offer returns or exchanges.
Please ensure you carefully confirm your size before placing your order. For detailed measuring guidance, refer to our Hat Sizing Guide.
Not confident on size or style? Learn about our Fit Guarantee before you order.
Fit Guarantee
Complete a free Virtual Styling Session with PHYLLi at the time of placing your order and your fit is guaranteed. In the event that your hat size or shape is not correct, PHYLLi will resize or reshape at no charge. Conditions apply.
Have a quick question about fit or style? Chat with us before you order using the chat icon below.
FAQs
Are PHYLLi Hats made in Australia?
Yes. Each PHYLLi hat is handcrafted in our studio in regional Australia by Laura Hall using premium western weight rabbit felt, imported from Europe.
WHEN WILL MY ORDER BE DISPATCHED?
This style may be available upon request. Select 'Request My Style' and we will confirm whether your size can be made. If available, your style will be Made To Order and handcrafted individually in our regional Australian studio. Production timeframe will be confirmed at the time of your request.
Can I order a size that is out of stock?
Some styles are available in specialty and seasonal colours held in limited quantities. If we are unable to fulfil your request, we will be in touch to let you know. No charge will be made until availability is confirmed.
How should my hat fit?
Your hat should feel secure without pressure. Add 1cm to your head measurement to determine your size (eg. 57cm = size 58). The leather sweatband will gently mould to your head with wear. Hats do not stretch.
Unsure about your measurement? Visit our Hat Sizing Guide for detailed measuring instructions and fit advice.
Want to be certain before you order? Learn about our Fit Guarantee.
WHAT MAKES PHYLLi DIFFERENT FROM OTHER HAT BRANDS?
Every PHYLLi hat is blocked, shaped and trimmed by hand by Laura Hall in our studio in regional Australia. Each hat is made individually using time-honoured hat making practices, not mass produced in a warehouse. Select styles are available Ready To Ship, with all others Made To Order.
Can I wear a felt hat in warmer months?
Yes. Premium western weight rabbit felt is naturally breathable and lightweight, making PHYLLi hats comfortable year-round. Designed for elevated everyday wear as much as special occasions, they transition effortlessly from paddock to party.
Is this hat suitable for raceday dress codes?
Yes. PHYLLi hats are designed for elevated event dressing including raceday, special occasions, and formal gatherings. Australian racing generally encourages elegant headwear rather than enforcing strict guidelines, and a structured, beautifully crafted hat is always a confident choice.
How do I travel with my hat?
Each hat is delivered in a travel hat box for protection and storage. For extended travel, we recommend using a purpose-designed travel case to protect the crown and brim.
DOES THE BRIM HOLD ITS SHAPE?
Yes. Each hat is blocked and finished in premium western weight rabbit felt, a material prized for its natural structure and resilience. The brim holds its silhouette through wear and travel without wiring or internal support.
HOW DO I CARE FOR MY HAT?
Premium western weight rabbit felt is a natural material that rewards proper care. Store your hat upright in the box provided, away from direct sunlight, heat, and pressure. For full care instructions, visit our Customer Care page.
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