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Made To Order

Made To Order

Crafted just for you.

Each hat is individually handcrafted in regional Australia once your order is placed. Select your size and style, and we’ll create a hat designed to last a lifetime.

An intentional alternative to mass production.

Made to order in 8 weeks, delivered in a travel hat box.

IMPORTANT NOTE** As my pregnancy progresses I am organising production to reflect my capacity. Orders close strictly Sunday 1st November for all Made To Order styles. Following this date, only Ready To Ship styles will be available for purchase.

115 products

Beige felt hat Coastline by PHYLLi Designs with ivory Japanese grosgrain band and layered sari silk trims.
Coastline Sale price$665
Beige felt hat Yolande by PHYLLi Designs with ivory Japanese grosgrain double bow band and plaited nude suede string.
Yolande Sale price$679
Beige distressed felt hat Starlight by PHYLLi Designs with copper Japanese grosgrain floating double bow and plaited sari silk trim.
Starlight Sale price$779
Beige felt hat Shoalhaven by PHYLLi Designs with sand Japanese grosgrain double bow band and plaited sari silk trim.
Shoalhaven Sale price$739
Spiced Pumpkin felt hat Canna by PHYLLi Designs with sand Japanese grosgrain double bow band and sari silk lapel blooms.
Canna Sale price$729
Alexander Camel felt hat by PHYLLi Designs with Japanese grosgrain double bow band in Taupe and copper sari silk trim.
Alexander Sale price$675
Dirty Jane dirty olive felt hat by PHYLLi Designs with taupe Japanese grosgrain ribbon band and tan suede string.
Dirty Jane Sale priceFrom $675
Camel felt cowboy hat Casey by PHYLLi Designs with Japanese grosgrain band in Taupe and layered sari silk trimming in Black.
Casey Sale price$715
Spiced pumpkin felt hat Pumpkin Bloom by PHYLLi Designs with distressed dirty rose Japanese grosgrain bow band and sari silk lapel bloom.
Pumpkin Bloom Sale price$639
Sand felt hat Miley by PHYLLi Designs with dirty rose Japanese grosgrain bow band and sari silk trim in Dirty Rose.
Miley Sale priceFrom $675
Beige felt hat Grasslands by PHYLLi Designs with Japanese grosgrain bow band in oil green.
Grasslands Sale price$675
Beige distressed felt hat McVeigh by PHYLLi Designs with navy sari silk and denim trimming.
McVeigh Sale price$685
Spiced Pumpkin felt hat Flax by PHYLLi Designs with natural linen bow band.
Flax Sale price$645
Camel felt cowboy hat La Fleurs by PHYLLi Designs with taupe Japanese grosgrain band and braided sari silk trim in Storm, Ivory and Mushroom.
La Fleurs Sale priceFrom $675
Beige felt cowboy hat Coastline Cowgirl by PHYLLi Designs with ivory Japanese grosgrain band and coastal twine trim.
Coastline Cowgirl Sale price$645
Beige felt hat Clementine by PHYLLi Designs with dirty rose Japanese grosgrain bow band and pearl hat necklace.
Clementine Sale price$789
Beige felt cowboy hat Casey Beige by PHYLLi Designs with taupe Japanese grosgrain band, black sari silk trim and plaited nude suede string.
Casey Beige Sale price$715
Sand cowboy hat Iluka by PHYLLi Designs with distressed copper double bow band and speckled sari silk trim.
Iluka Sale price$689
Black felt hat Saint by PHYLLi Designs with distressed black Japanese grosgrain double bow band and bronze crown chain.
Saint Sale price$729
Beige cowboy hat Wheeler Beige by PHYLLi Designs with 12 strand chocolate leather hat band.
Wheeler Beige Sale price$869
Spiced cherry felt cowboy hat Nevada by PHYLLi Designs with tonal red silk yarn wraps and nude suede brim lacing.
Nevada Sale price$589
Dirty Olive felt hat Grove by PHYLLi Designs with distressed dark brown Japanese grosgrain double bow band and navy denim sari silk trim.
Grove Sale price$735
Female model wearing the beige felt hat Kingston by PHYLLi Designs with Cornflower Japanese grosgrain bow band and ivory sari silk trim in a sunlit garden setting.
Kingston Sale price$699
Female model wearing the black felt cowboy hat B&W Wheeler by PHYLLi Designs with black Japanese grosgrain band in a rustic countryside setting.
B&W Wheeler Sale price$569
Caramel cowboy hat The PHYLLi Caramel by PHYLLi Designs with Buffalo Girl Western floral tie back hat band and fallen feather bunch.
The PHYLLi Caramel Sale price$945
Western felt hat TCMF Wheeler by PHYLLi Designs with taupe Japanese grosgrain ribbon band displayed on a wooden table.
TCMF Wheeler Sale price$569
Spiced Pumpkin felt cowboy hat Evans by PHYLLi Designs with plaited sari silk trimming in salmon, cream and blush.
Evans Sale price$709
Natural Panama hat Figueras by PHYLLi Designs with dark navy Japanese grosgrain bow band.
Figueras Sale price$539
Natural Panama straw hat Delfina by PHYLLi Designs with cornflower and bubblegum tie dye sari silk trimming.
Delfina Sale price$569
Blue Jean Natural Panama hat by PHYLLi Designs with dark navy Japanese grosgrain bow band, plaited sari silk trim in ivory, olive and teal and silver chunky hat pin.
Blue Jean Sale price$569
My Magical Natural Panama hat by PHYLLi Designs with distressed ivory Japanese grosgrain bow band, plaited sari silk trim and burnt branded palm trees, waves and boat.
My Magical Hat Sale price$619
Isle of Skye 2.0 Natural Panama hat by PHYLLi Designs with oil green Japanese grosgrain bow band, mint sari silk trim and rose quartz crystal clusters.
Isle of Skye 2.0 Sale price$539
La Journee Natural Panama hat by PHYLLi Designs with cement Japanese grosgrain band, storm sari silk trim and smokey quartz crystal clusters.
La Journée Panama Sale price$539
Taupetone Biscuit Panama hat by PHYLLi Designs with taupe Japanese grosgrain band, sand bow, nude sari silk trim and plaited suede string.
Taupetone Sale price$539
Columbian camel felt hat by PHYLLi Designs with distressed chocolate Japanese grosgrain bow band, azure sari silk trimming and assorted feather bunch.
Columbian Sale price$709
Close up detail of the Buckler beige felt hat showing the taupe Japanese grosgrain bow band with denim trimming and twine plait.
Buckler Sale price$649
Howlit Spiced Pumpkin felt hat by PHYLLi Designs with apricot Japanese grosgrain band, cornflower bow, and plaited twine trim with turquoise stones.
Howlit Sale price$655
Lover Sand felt hat by PHYLLi Designs with Japanese grosgrain double bow band in Sand and cream sari silk trim.
Lover Sale price$675
Lucky Findings dirty olive felt hat by PHYLLi Designs with distressed copper Japanese grosgrain ribbon band and speckled cream and marigold sari silk trim.
Lucky Findings Sale price$675
Cunningham beige felt hat by PHYLLi Designs with taupe Japanese grosgrain double bow band and jewel toned tie-dye sari silk trim.
Cunningham Sale price$735
Newmarket dark navy felt hat by PHYLLi Designs with distressed dark navy Japanese grosgrain bow band and rust sari silk trim.
Newmarket Sale price$709
Mango natural Panama hat by PHYLLi Designs with distressed copper Japanese grosgrain bow band and twine wrap with rainbow disc clusters.
Mango Panama Sale price$539
The PHYLLi dark navy felt hat by PHYLLi Designs with Buffalo Girl Rugged Desert tie back leather hat band.
The PHYLLi Sale price$945
Isle of Skye natural Panama hat by PHYLLi Designs with oil green Japanese grosgrain bow band and rose quartz hat necklace.
Isle of Skye Sale price$539
Spice Alley beige felt hat by PHYLLi Designs with distressed copper Japanese grosgrain bow band and crimson sari silk trimming.
Spice Alley Sale price$669
Curlewis beige felt hat by PHYLLi Designs with distressed sherbet pink Japanese grosgrain bow band.
Curlewis Sale price$655
Santa Fe Winter Panama biscuit Panama hat by PHYLLi Designs with teal, storm blue and smoke sari silk trimming.
Santa Fe Winter Panama Sale price$539
Sunset Panama natural Panama hat by PHYLLi Designs with apricot, dusty pink and rust sari silk trimming.
Sunset Panama Sale price$539

Handcrafted Felt Hats Made To Order

Made To Order is how most PHYLLi hats are created. Browse the range, select your style and size, and Laura Hall begins to work on your hat in her regional Australian studio. Each piece is blocked, shaped and finished by hand, delivered in a travel hat box.

The Full PHYLLi Range, Made For You

Every silhouette and colourway in the PHYLLi catalogue is available as a Made To Order commission. Browse All Hats to find the style you want and order it in your size directly from our regional Australian studio.

Find Your PHYLLi

For styles available without the wait, browse Ready To Ship hats for handcrafted PHYLLi styles dispatched within 3 to 5 business days. If you want a truly bespoke design, explore The Custom Hat Experience for a one on one session with Laura Hall.

THE PHYLLI DIFFERENCE

Handcrafted hats made to your measurements at PHYLLi Designs Australia
Free virtual styling session with PHYLLi, for guaranteed size and style
Western weight rabbit felt hats, made to hold their shape
PHYLLi hats designed to last a lifetime, handcrafted in Australia