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Made To Order

Made To Order

Crafted just for you.

Each hat is individually handcrafted in regional Australia once your order is placed. Select your size and style, and we’ll create a hat designed to last a lifetime.

An intentional alternative to mass production.

Made to order in 3 - 4 weeks, delivered in a travel hat box.

60 products

The PHYLLi dark navy felt hat by PHYLLi Designs with Buffalo Girl Rugged Desert tie back leather hat band.
The PHYLLi Sale price$945
Caramel cowboy hat The PHYLLi Caramel by PHYLLi Designs with Buffalo Girl Western floral tie back hat band and fallen feather bunch.
The PHYLLi Caramel Sale price$945
Pāua peach felt hat by PHYLLi Designs with cornflower Japanese grosgrain double bow band and chunky silver charm hat pin.
Pāua Sale price$755
Front view of black felt hat with medium brim and paint-speckled decorative band by PHYLLi Designs on a white background.
The Painter Sale price$755
Front view of Santa Monica Lilac felt hat by PHYLLi Designs with rust Japanese grosgrain band, oil green bow and sari silk trim.
Santa Monica Lilac Sale price$755
Barbados Rose rose felt hat by PHYLLi Designs with distressed turmeric Japanese grosgrain band, rust bow and candy and rose sari silk trimming.
Barbados Rose Sale price$755
Accra sage felt hat by PHYLLi Designs with ivory Japanese grosgrain ribbon band and cornflower bow.
Accra Sale price$729
The Sage sage felt hat by PHYLLi Designs with sherbet pink Japanese grosgrain bow band and baby pink sari silk trimming.
The Sage Sale price$709
Aurora sage felt hat by PHYLLi Designs with dove Japanese grosgrain bow band and turquoise hat necklace.
Aurora Sale price$709
Newmarket dark navy felt hat by PHYLLi Designs with distressed dark navy Japanese grosgrain bow band and rust sari silk trim.
Newmarket Sale price$709
The Sailer havana brown felt hat with telescope crown, silk twine trim and hat pin by PHYLLi Designs on a light background.
The Sailer Sale price$709
Front view of the Fly Fisher Havana felt hat by PHYLLi Designs with praline grosgrain band and sari silk trim.
Fly Fisher Havana Sale price$709
Pamela spiced pumpkin felt hat by PHYLLi Designs with sherbet pink Japanese grosgrain band and watermelon bow.
Pamela Sale price$709
Marrakech spiced pumpkin felt hat by PHYLLi Designs with distressed praline Japanese grosgrain ribbon band and black brim trim.
Marrakech Sale price$709
Australis caramel felt hat by PHYLLi Designs with sand Japanese grosgrain double bow band and ballerina pink sari silk trim.
Australis Sale price$709
Spiced Pumpkin felt cowboy hat Evans by PHYLLi Designs with plaited sari silk trimming in salmon, cream and blush.
Evans Sale price$709
Diamonds & Pearls eucalyptus felt hat by PHYLLi Designs with sherbet pink Japanese grosgrain band, cream sari silk trim and pearl charm hat pin.
Diamonds & Pearls Sale price$679
Kentucky rose felt hat by PHYLLi Designs with distressed ivory Japanese grosgrain bow band and peach and pale blue sari silk trimming.
Kentucky Sale price$679
Calaveras caramel felt hat by PHYLLi Designs with chocolate Japanese grosgrain double bow band and skull bead cluster.
Calaveras Sale price$679
Feuille Morte Sage felt hat with taupe double bow grosgrain band, rose sari silk trim and taupe brim trim.
Feuille Morte Sage Sale price$675
The Rider havana brown felt hat with vintage grosgrain bow band, distressed brim trim and feather detail by PHYLLi Designs.
The Rider Sale price$675
Jersey caramel felt cowboy hat by PHYLLi Designs with distressed black Japanese grosgrain ribbon band and black sari silk trim.
Jersey Sale price$675
Front view of The Betty black felt hat by PHYLLi Designs with black Japanese grosgrain bow band and burgundy distressed patch detailing.
The Betty Sale price$665
Front view of black felt hat with decorative band and pencil curl brim by PHYLLi Designs on a light grey background.
The Rocker Sale price$659
Front view of The Fall eucalyptus felt hat by PHYLLi Designs with natural linen band and twine trim.
The Fall Sale price$655
Howlit Spiced Pumpkin felt hat by PHYLLi Designs with apricot Japanese grosgrain band, cornflower bow, and plaited twine trim with turquoise stones.
Howlit Sale price$655
Front view of black felt cowboy hat by PHYLLi Designs on a white background.
The Urban Cowboy Sale price$655
Spiced Pumpkin felt hat Flax by PHYLLi Designs with natural linen bow band.
Flax Sale price$645
Spiced pumpkin felt hat Pumpkin Bloom by PHYLLi Designs with distressed dirty rose Japanese grosgrain bow band and sari silk lapel bloom.
Pumpkin Bloom Sale price$639
Roadie Panama natural straw hat by PHYLLi Designs with distressed Japanese grosgrain ribbon band in rust, copper, turmeric and taupe.
Roadie Panama Sale price$619
My Magical Natural Panama hat by PHYLLi Designs with distressed ivory Japanese grosgrain bow band, plaited sari silk trim and burnt branded palm trees, waves and boat.
My Magical Hat Sale price$619
Producer wide-brim felt hat in spiced pumpkin with sand band by PHYLLi Designs on a light grey background.
The Producer Sale price$619
The Open Road caramel felt hat with Open Road cowboy crown and black grosgrain band with grey darning patches by PHYLLi Designs.
The Open Road Sale price$619
Maple caramel felt hat by PHYLLi Designs with copper Japanese grosgrain bow band and bronze crown chain with leaf charms.
Maple Sale price$619
Front view of The Wisteria lilac felt hat by PHYLLi Designs with ivory grosgrain band and sari silk trim.
The Wisteria Sale price$615
Spiced cherry felt cowboy hat Nevada by PHYLLi Designs with tonal red silk yarn wraps and nude suede brim lacing.
Nevada Sale price$589
Santa Monica Panama hat in Biscuit with Rust distressed grosgrain band, Oil Green bow and Rose sari silk trim.
Santa Monica Panama Sale price$569
Malibu Panama hat with distressed Copper grosgrain band, Rose bow and speckled Cream and Marigold sari silk trim.
Malibu Panama Sale price$569
Barbados Panama hat in Biscuit by PHYLLi Designs with copper grosgrain band and rose sari silk trim.
Barbados Sale price$569
Blue Jean Natural Panama hat by PHYLLi Designs with dark navy Japanese grosgrain bow band, plaited sari silk trim in ivory, olive and teal and silver chunky hat pin.
Blue Jean Sale price$569
Natural Panama straw hat Delfina by PHYLLi Designs with cornflower and bubblegum tie dye sari silk trimming.
Delfina Sale price$569
Female model wearing the black felt cowboy hat B&W Wheeler by PHYLLi Designs with black Japanese grosgrain band in a rustic countryside setting.
B&W Wheeler Sale price$569
PHYLLi Designs The Plains black felt cowboy hat in western weight rabbit felt with black Japanese grosgrain double bow band.
The Plains Black Sale price$569
Fly Fisher Panama biscuit Panama hat by PHYLLi Designs with chocolate Japanese grosgrain band, dark brown brim trim and speckled sari silk trimming.
Fly Fisher Panama Sale price$539
Santa Fe Winter Panama biscuit Panama hat by PHYLLi Designs with teal, storm blue and smoke sari silk trimming.
Santa Fe Winter Panama Sale price$539
Normie Panama hat in Biscuit with distressed Taupe grosgrain band, Chocolate bow and bronze crown chain.
Normie Panama Sale price$539
Nim Panama biscuit Panama hat by PHYLLi Designs with oil green Japanese grosgrain bow band, sari silk trimming and tan suede string.
Nim Panama Sale price$539
Mango natural Panama hat by PHYLLi Designs with distressed copper Japanese grosgrain bow band and twine wrap with rainbow disc clusters.
Mango Panama Sale price$539

Handcrafted Felt Hats Made To Order

Made To Order is how most PHYLLi hats are created. Browse the range, select your style and size, and Laura Hall begins to work on your hat in her regional Australian studio. Each piece is blocked, shaped and finished by hand, delivered in a travel hat box.

The Full PHYLLi Range, Made For You

Every silhouette and colourway in the PHYLLi catalogue is available as a Made To Order commission. Browse All Hats to find the style you want and order it in your size directly from our regional Australian studio.

Find Your PHYLLi

For styles available without the wait, browse Ready To Ship hats for handcrafted PHYLLi styles dispatched within 3 to 5 business days. If you want a truly bespoke design, explore The Custom Hat Experience for a one on one session with Laura Hall.

THE PHYLLI DIFFERENCE

Handcrafted hats made to your measurements at PHYLLi Designs Australia
Free virtual styling session with PHYLLi, for guaranteed size and style
Western weight rabbit felt hats, made to hold their shape
PHYLLi hats designed to last a lifetime, handcrafted in Australia