Laura Hall sitting on a bench in a field, wearing a hat and dress.

Sand cowboy hat Iluka by PHYLLi Designs with distressed copper double bow band and speckled sari silk trim.

Front left angle of the sand cowboy hat Iluka by PHYLLi Designs with distressed copper grosgrain double bow and dark brown brim stitching.

Left side view of the sand cowboy hat Iluka by PHYLLi Designs with copper grosgrain band, speckled sari silk trim and shaped brim.

Back view of the sand cowboy hat Iluka by PHYLLi Designs featuring tan suede string and dark brown 1/3 brim trim.

Close up detail of the Iluka cowboy hat showing the distressed copper Japanese grosgrain double bow band.

Close up detail of the Iluka cowboy hat showing the distressed copper grosgrain band and speckled sari silk trim.

Close up detail of the Iluka cowboy hat showing the dark brown cross stitching on the sand felt crown.

Iluka

$689

Split into 4 payments of $172.25 with Afterpay

READY TO SHIP

Handcrafted felt cowboy hat, made in regional Australia. Ready to ship in 3 - 5 days, delivered in a travel hat box.

Designed for raceday, special occasions and refined everyday wear.

DESIGN FEATURES

- Premium felt cowboy hat in Sand, distressed

- 100% Western weight rabbit felt, imported from Europe

- Designed to last a lifetime

- Distressed Japanese grosgrain double bow band in Copper

- Japanese grosgrain 1/3 brim trim in Dark Brown

- Double brim stitch in Dark brown

- Sari silk trimming in speckled Cream, Blue and Rust

- Suede string in Tan

- 100% silk lining and leather sweatband

- 10cm high crown, 9cm wide shaped brim (brim customisable)

made to order

If your size is unavailable, select ‘Request My Size’ and we will let you know if this can be Made To Order.

Sizing

Add 1cm to your head measurement to determine your correct hat size.

For example, a 57cm head measurement wears size 58 hat.

The leather sweatband will gently mold to your head over time. Hats do not stretch.

Unsure about your measurement? Visit our Hat Sizing Guide for detailed measuring instructions and fit advice.

Want to be certain before you order? Learn about our Fit Guarantee.

Returns & Exchanges

All sales are final. As each piece is handcrafted to order or produced in limited quantities, we are unable to offer returns or exchanges.

Please ensure you carefully confirm your size before placing your order. For detailed measuring guidance, refer to our Hat Sizing Guide.

Not confident on size or style? Learn about our Fit Guarantee before you order.

FIT GUARANTEE

Complete a free Virtual Styling Session with PHYLLi before placing your order and your fit is guaranteed. In the event that your hat size or shape is not correct, PHYLLi will resize or reshape at no charge. Conditions apply.

Have a quick question about fit or style? Chat with us before you order using the chat icon below.

Select My Size:

Variant

FAQs

Are PHYLLi Hats made in Australia?

Yes. Each PHYLLi hat is handcrafted in our studio in regional Australia by Laura Hall using premium western weight rabbit felt, imported from Europe.

WHEN WILL MY ORDER BE DISPATCHED?

This style is Ready To Ship from our studio in regional Australia. Orders are dispatched within 3-5 days, delivered in a travel hat box.

CAN I ORDER A SIZE THAT IS OUT OF STOCK?

If your size is unavailable, select 'Request My Size' and we will let you know if this style can be Made To Order.

How should my hat fit?

Your hat should feel secure without pressure. Add 1cm to your head measurement to determine your size (eg. 57cm = size 58). The leather sweatband will gently mould to your head with wear. Hats do not stretch.

Unsure about your measurement? Visit our Hat Sizing Guide for detailed measuring instructions and fit advice.

Want to be certain before you order? Learn about our Fit Guarantee.

WHAT MAKES PHYLLi DIFFERENT FROM OTHER HAT BRANDS?

Every PHYLLi hat is blocked, shaped and trimmed by hand by Laura Hall in our studio in regional Australia. Each hat is made individually using time-honoured hat making practices, not mass produced in a warehouse. Select styles are available Ready To Ship, with all others Made To Order.

Can I wear a felt hat in warmer months?

Yes. Premium western weight rabbit felt is naturally breathable and lightweight, making PHYLLi hats comfortable year-round. Designed for elevated everyday wear as much as special occasions, they transition effortlessly from paddock to party.

Is this hat suitable for raceday dress codes?

Yes. PHYLLi hats are designed for elevated event dressing including raceday, special occasions, and formal gatherings. Australian racing generally encourages elegant headwear rather than enforcing strict guidelines, and a structured, beautifully crafted hat is always a confident choice.

How do I travel with my hat?

Each hat is delivered in a travel hat box for protection and storage. For extended travel, we recommend using a purpose-designed travel case to protect the crown and brim.

DOES THE BRIM HOLD ITS SHAPE?

Yes. Each hat is blocked and finished in premium western weight rabbit felt, a material prized for its natural structure and resilience. The brim holds its silhouette through wear and travel without wiring or internal support.

HOW DO I CARE FOR MY HAT?

Premium western weight rabbit felt is a natural material that rewards proper care. Store your hat upright in the box provided, away from direct sunlight, heat, and pressure. For full care instructions, visit our Customer Care page.

Iluka

$689